Bitter Lessons from the ISSpresso

(mceglowski.substack.com)

54 points | by zdw 2 days ago

4 comments

  • sam1r 2 hours ago
    The flow diagram provided for fracture control is incredible. Quite a work of art. [1]

    [1] https://substackcdn.com/image/fetch/$s_!AOMG!,f_auto,q_auto:...

    Update: After staring at this flow diagram for quite some time, I realize it's actually the most robust, "complete-seeming" finite state machine I have seen used in the real world.

  • xoxxala 2 hours ago
    That was an excellent read for explaining why space isn’t just hard, but expensive.
  • jacknews 1 hour ago
    Good read.

    "Since that time, I’ve learned that small heaters (like coffee makers or kettles) can be kryptonite to an inverter, and that this is common folk knowledge among solar installers."

    Is there any more on this? It can understand inductive loads maybe challenging inverters but resistive loads should be easy? Is it an issue of cheap inverter design, or something more fundamental?

    • Fr0styMatt88 1 hour ago
      From a quick Google that kinda makes sense, it’s just the strong, _sustained_ power draw that gives them issues. So I’d say fundamental AND inverter design — imagine pushing 2kW continuously through an inverter.

      It’s funny, power use can be really unintuitive. Try convincing someone that using the big air conditioner for heating is more efficient than using that little plug-in bar heater. Or yeah, a power board with 8 tiny wattage wall-warts isn’t using a lot of power.

      I could probably run my big fridge overnight off my portable battery generator, but it wouldn’t run my small electric kettle without putting it into a special mode and for nowhere near as long.

      • margalabargala 1 hour ago
        That doesn't make sense to me. On a cheap RV inverter maybe, but on solar for a house? The inverters should be rated to continuously output whatever the panel is generating. It shouldn't care whether the 2kW is going back on the grid or into your water kettle, it should be doing that all day every day.
        • zhivota 53 minutes ago
          Typical hybrid inverters have an output rating around half the theoretical max input of the panels. This is due to theoretical max of panel input being very rare or even impossible in normal earth conditions, the presence of an attached battery to soak up part of the input, and the general cost benefit trade off of solar equipment (more throughput means more heat, means bigger heatsinks, means heavier and more expensive).

          You can definitely get equipment that can do symmetrical input/output, but if you actually model out the supply and demand curves on the system it's not usually going to be worth the extra up front expense since peak input is a small portion of the day and that extra hardware will mostly sit idle.

          For that matter people often design systems where peak input can't even be accepted by the inverter and the extra power is just wasted, because it's more valuable to have a steady input over a long period than to maximize the daily peak.

          • minitoar 38 minutes ago
            Yes, my grid-tied system is like this. The panels are ~410W and each one has a microinverter with ~390W maximum or something. The more expensive inverters were not worth capturing the peak. You’re better off putting that money into more panels.
          • margalabargala 46 minutes ago
            In the US, most home solar installations do not have a in-home battery. It is not uncommon for rooftop solar to be producing >90% of nominal max, for hours at a time.

            I know multiple people with solar and have discussed their specs with them extensively. Zero of them have inverters or microinverters sized below the theoretical max of their array.

            Are you thinking of a purely off-grid setup without actually saying so?

            • zhivota 37 minutes ago
              Nope but in a different market so makes sense, those are probably pure grid tie inverters, which I don't have a lot of experience with because it's not commonly used here. I do see the EG4 hybrid has a similar ratio (we have the same tech here under the Luxpowertek brand).

              Even without a battery people usually choose hybrid, which can function on and off grid.

              Also to be honest I'm mostly looking at larger inverters so maybe that colors it. Not many users here need 24,000 watts continuous outside a commercial context, for instance, so an inverter with that as an input but 12,000 watts continuous AC output doesn't seem weird since part of the 24,000 watts DC can be sent to the battery.

              • margalabargala 7 minutes ago
                Ok, yeah that makes sense. Over here people usually get direct grid tie inverters, and if there's no battery, there's no reason for a hybrid inverter. The cheapest way to do it is panels -> inverter -> grid. No cutoff switch, so the inverters stop functioning if the power goes out.

                Then it's just a race to pay back the panels, which are most of the cost, so undersizing the inverter is wasing energy and leaving money on the table.

              • zhivota 28 minutes ago
                Also just as a follow on my assumption is it's much easier and cheaper to scale the DC side since it's often at the 400-500v range (for example 10 panels in series with open circuit voltage of 49v and operating voltage around 43v) vs the AC side in the 230v range, since resulting amperage is half. So that may account for the ratio.
    • aidenn0 31 minutes ago
      Assuming the heating element has a positive temperature coefficient (which seems likely), there will be inrush current greater than the operating current.

      As an extreme example, a tungsten filament in a lightbulb would rise to 1500C (2700F) which with even a small temperature coefficient can mean inrush current 10x higher than the operating current.

  • pavel_lishin 2 days ago
    The Pressurized Payloads Interface Requirements doc is kind of interesting. Lots of diagrams & such that would be great for art projects.